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May 2008 Archives

Q: How much wing could wing flex flex, if wing flex could flex wings?

wingflex-diagram.jpgA quick look at any artist's rendering of the 787 in flight, the eye is immediately drawn to the wings which look, by many accounts, ready to flap like a bird. One common question that has frequently been posed is whether or not when this aircraft takes to the sky, will wing flex do for 787 what the hump did for 747?

Only time will tell on that question, yet, I wanted take a closer at the wing flex issue.

The first issue I wanted to tackle was to ask the question, "Just how much are those wings really flexing in those pictures?"

I found my answer with a little help from Photoshop and the Boeing 787 Airport Planning Document. I overlaid the neutral position of the wings on top of the stylized rendering seen above. The results were surprising, the wing flex we see in the renderings of the Dreamliner comes out to roughly 10 feet.

There is no universal amount of flex to be expected in the wing, though a deflection of 10 feet doesn't appear beyond the realm of possibilities. However, this is really dependent on a number of factors, including (but not limited to) the g loads on the wing, as well as the weight and attitude of the aircraft.

Taking the idea one step farther, last week 787 Vice President of Engineering and Technology Randy Harley told a group of reporters that the wings would deflect a full 26 feet when 150% of the maximum loads were applied to the 787 wings. As a required by the FAA, all commercial aircraft must be able to withstand at least three seconds of 150% expected maximum loads on all major structures. For a historical comparison in January 1995, the 777's wings deflected 24 feet at 154% max load before they snapped in spectacular fashion.

Boeing hasn't said publicly how much they expect the 787 wings to flex before they break. A final decision is expected early next year as to whether or not to break the full-scale wings on ZY997, the static airframe, which is parked at 40-23 for testing.

Yet, a full-scale breakage of ZY997 could be very revealing. If the wing withstands loads well above 150%, then it's an important indicator that the wing could be too strong and not require as much internal structure allowing for both future growth and valuable weight savings.

Former 787 Program Manager Mike Bair speculated in jest that during a wing break test the wingtips could possibly touch above the fuselage. Whatever the result of the test is, wingtip contact or not, the world is anxiously awaiting the abandonment of artist renderings in favor of the sight of flexing wings lifting the 787 Dreamliner into the sky for the first time.

Original image courtesy of Boeing, edits by FlightBlogger
This post was intended to be my final post from France, however battery life and flight departure times got the best of me. After the A380 Production Update I posted two weeks ago, I wanted to provide an inside look at the Final Assembly Line (FAL) of the world's largest commercial passenger aircraft.


Approaching the massive building at the north end of Blagnac airport, what becomes immediately apparent is the shear scale of the venture being undertaken. I couldn't help but feel like something big lives here...and it does.

msn025.jpgWalking through an unassuming door into the cavernous facility, my attention was immediately drawn to the nose fuselage section of MSN025 an Emirates A380 destined for delivery in 2009. It arrived in Toulouse on April 23 and was waiting patiently in front of the body join tooling that was surrounding MSN034 (Singapore Airlines), which, at the time, was receiving its wings.

wingbody.jpgThe parts for MSN034 had arrived in the same convoy in late April as well. The aircraft has had its horizontal stabilizer installed and was awaiting its pylons, winglets or vertical tail to be joined.

Off to the left of the nose was MSN025's aft fuselage surrounded by scaffolding undergoing pre-integration. It was positioned in front of the port wing of MSN019, another A380 for Singapore Airlines which, according to Airbus, was undergoing rewiring in preparation for its move outside to the flight line.

CONTINUED BELOW

I figure I might as well do some good old fashion airplane spotting up at Everett this afternoon. The craziness of the last few days finally allows me a min to breathe, so I'll be spending the midday hours at the grassy knoll outside the Future of Flight Museum and the Hilton.

If you're in the area from about 11:30-1pm (Thursday) pacific time, stop by, say hello and look at some brand new airplanes.

What I can do with an iSight and a wireless connection:

Air France 777-300ER Rejected Take Off Test

This little experiment gave me a lot of ideas for how to cover 787 first flight later this year.

EVERETT -- Amid celebration for the official debut of the 777 Freighter, Boeing said it would be prepared to offer a 787 Freighter if the market demanded it.

Tom Crabtree, regional director of business strategy for Boeing Commercial Airplanes, discussed the potential of the composite jetliner to become a freighter aircraft in the future.

"Long term, we have designed provisions into the [787 Dreamliner] when the market demands it, to allow that aircraft to become a freighter." said Crabtree.

"We worked with the initial design...about 5 years ago during the initial sizing of the airplane, developing the market requirements of what that airplane would look like."

Crabtree added that the 787 was designed with the future accommodation of a cargo door in mind.

"In terms of designing a jet freighter in the future, we have routed the systems such that area where the main deck door would go, are clear of any reroutings, say, electrical or hydraulic lines."

Crabtree cited a similar timeline to that of the 767-300F when speculating about the potential availability of a 787 Freighter, which first entered service in October 1995 after making its debut as a passenger airplane in 1982.

Furthermore, Boeing is expecting the 777 Freighter to enter service in the fourth quarter of this year with Air France, slightly more than thirteen years after beginning passenger service with United Airlines in 1995.

In keeping with the historical time frame of past Boeing freighter programs, the market could potentially see the availability of a 787 Freighter in the 2019-2024 time frame.

Final Assembly Begins on First Boeing 787 Dreamliner

EVERETT, Wash., May 21, 2007 -- Final assembly of the all-new Boeing [NYSE: BA] 787 Dreamliner began today with a ceremony in Everett, Wash.

"Today we begin assembling the first airplane of a new generation," said Scott Strode, 787 vice president of Airplane Definition and Production. "The 787 not only will revolutionize air travel, it represents a new way of building airplanes."

With 568 firm orders from 44 airlines, the 787 is the fastest-selling new airplane in aviation history. The 787 production system was designed using Lean manufacturing techniques in a simplified final assembly process.


One Year Later


Dreamliner One

LN1.jpgDreamliner Two

LN2.jpgDreamliner Three

LN3.jpg
Dreamliner Four

LN4.jpg



I sat down with Addison Schonland at IAG amid yesterday's very busy 787 Media Day to discuss the goings-on of the Dreamliner Final Assembly & Delivery Line. Keep an ear out for a first flight timeline.

Take a listen.


Other great coverage of the day:

Seattle Times
Boeing provides first look inside 787
By Dominic Gates

Seattle Post-Intelligencer
Boeing touts 787 progress
By James Wallace

Photo Gallery

The Australian
Dreamliner meets Dreamtime in Territory tests
By Steve Creedy

Associated Press
'Power on' milestone nears for Boeing's 787
By Jessica Mintz
 

BREAKING

Flight has confirmed that Boeing has received a letter of intent to purchase its 747-8i from a second airline customer.

UPDATE: The letter of intent was signed today by Nigeria's Arik for three 747-8i and seven 737s. The variant of the 737s will be either -800 or -900, but has not yet been determined.

Details to follow

The business end of Dreamliner Three

flightdeck.jpg
quadrant.jpg
Up close with the throttle quadrant.

Two more after the jump.
SEATTLE - Pat Shanahan, Vice President and General Manager of the 787 Program provided a wide ranging briefing in which he laid out the areas of responsibility for each of the six flight test 787 aircraft.

The flight test program, according to program sources, is scheduled to begin in late October of this year, though Boeing has targeted the entire fourth quarter as the window for first flight.

Dreamliner One (ZA001), which is set to be the first 787 to fly, will begin the flight test program by validating the structural and aerodynamic performance of the aircraft.

Shanahan detailed the global stage the 787 flight test program will take place on.

"This is the really fun part if you're a flight test engineer," said Shanahan. "Pack your bags, head down to Victorville, California to do take off and landing and performance tests, then to Roswell [New Mexico] to do brake tests, go to Bolivia for high and hot, and planned Iceland or Alaska and get to do some really crazy things."

The first airplane will be demonstrating classic flight test manuvers such as stalls and giant windmill turns.

Dreamliner Two (ZA002) will occupy its time in the flight test program by rigorously testing the systems of the 787.

"Do the radios work? Is there noise? How do the displays work?" said Shanahan. "Does the symbology do the things they're supposed to do? Are there time delays that are unacceptable."

Shanahan also added that Dreamliner Two will test the in-flight relight capability of the Trent 1000 engines. The same tests will also be conducted on the ground as well.

Dreamliner Three, which will feature the signature 787 interior, will demonstrate the passenger environment. For example, Boeing will test the cabin air system, passenger noise levels and the behavior of interior structure.

Dreamliner Four and Five will be used for validation for the Rolls-Royce Trent 1000 and General Electric GEnx engines respectively. Dreamliner Four will also undergo high speed testing while Dreamliner Five will incorporate elements of the testing from Dreamliners One through Four in order to gain certification for a GEnx powered 787.

Lastly, Dreamliner Six is to test the service readiness of the 787 Dreamliner.

According to program sources, all 787 flight test aircraft are expected to be airborne by the beginning of January 2009.

Dreamliner Seven will be the first production 787 and will be delivered to ANA in the 3rd quarter of 2009.

EVERETT -- Boeing announced today it would make a decision on whether or not to break the wing of the static test aircraft in early 2009.

787 VP of Engineering and Technology Randy Harley said the decision will come early next year because, "we want to make sure you can learn as much as possible," before you test to failure.

Harley added that, "We've made provisions to test to failure if we decide to do so."

Boeing indicated that it expects the wing to deflect about 26 feet when 150% of maximum load is applied.

Blogged live from the 787 Final Assembly Line


Dreamliner Two Nose, originally uploaded by flightblogger.

EVERETT -- Boeing to firm up its 787-9 configuration in one year.

"We're still studying the market [for the -10], but we're looking to lock configuration one year from now [for the -9]," said 787 program manager Pat Shanahan.

Blogged live from inside the 787 final assembly line.

CORRECTION: The original story carried the headline Shanahan: 787-10 Configuration Locked in One Year. In fact, Mr. Shanahan mixed the two variants and was discussing the 787-9 firm configuration, not the 787-10 which Boeing is still studying the market for. FlightBlogger apologizes for any confusion on the matter.

Onboard Dreamliner Three, originally uploaded by flightblogger.


ZA001 at Home, originally uploaded by flightblogger.

The good news is I have the benefit of jetlag for an early start here in Seattle. However, it's either jetlag from the East Coast or jetlag from Europe, not totally sure.

Either way, I've arrived here in Seattle and it looks as though it's going to be a beautiful Pacific Northwestern day today. I'm heading up to Everett this morning for the 787 Media Day and I'll be covering 787 and 777F developments throughout the week live (as possible) on location.

We'll be getting a tour of the 787 production line, including a peek inside Dreamliner Two and the Static Test Airframe and some Q&A time with Pat Shanahan, Vice President and General Manager of the 787 Program, and Randy Harley, Vice President of Engineering & Technology for the 787 program.

It's going to be one busy week. Stay tuned.

BFI-rainier.jpg My arrival yesterday over Seattle took us right over Boeing Field. If you look closely, you can see the new TAAG 777 on the ramp.
Virgin America - Red welcome ScreenLos Angeles -- For my flight to Seattle, I jumped at the opportunity to try Virgin America for the first time. I've spent plenty of time analyzing the new airline andwhat it means for the global Virgin brand, but had yet to have the chance to see it first hand.

With the limited route network of this new airline, it did mean I would have to connect in Los Angeles to get to Seattle, however the tech and plane aficionado in me wanted to get hands-on with the unique experience in the cabin of N526VA, a four month-old Airbus A319.

When boarding I was immediately struck by the purple and pink signature mood-lighting has found its way onto Virgin America's fleet.

Yet, the real gem on this A319 lives in the headrest at every seat.

IMG_0375.JPGEach seat's IFE hosts a 9" Linux based touch screen user interface called Red that allows users to watch live TV, watch new-release movies on-demand, hop into a chat room or instant message another passenger with the QWERTY keyboard on each hand controller, play games (including Doom - which this blogger enjoyed greatly) and create a custom playlist of songs from 240 artists you've actually heard of. As the flight progressed, all these events were saved in a section called 'my media' which allowed me to flip between the TV station I last watched, the movie I had rented (a free TEDTalks seminar with Sir Richard Branson), and my playlist, which was getting quite long packed with The Who, Bruce Springsteen and U2.

VA QWERTY.JPG

WA004

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WA004, originally uploaded by flightblogger.

I flew United to France on the slim chance that I would get to fly one
of these storied 777s. This one, N773UA was line 4 out of Everett in
1994 and took part in the 777 flight test program. it first flew
October 28,1994.

It once went by the name WA004 and validated the 1000 cycle ETOPS
testing for the FAA.

There is a rich history behind this beauty.


Station 30
Originally uploaded by flightblogger


A380 SIA Tail
Originally uploaded by flightblogger


Final Body Join
Originally uploaded by flightblogger


Inside A380 FAL
Originally uploaded by flightblogger

Toulouse -- Airbus has announced a partnership with JetBlue, IAE and Honeywell to test the 2nd generation of biofuels.

The joint activity will help develop renewable energy technology to convert vegetation and algae-based oils into aviation fuels.

The goal is to examine the benefits of jet fuels that are made from renewable biomass sources that do not compete with existing food or water resources.

Beyond the initial environmental benefits of reduced carbon footprint and reduced emissions, the examination of 2nd generation biofuels will also investigate the potential for payload-range aircraft performance, reduction in fuel burn and increased engine reliability and durability.

"Airbus believes that 2nd generation bio-jet could provide up to 30 percent of all commercial aviation jet fuel by 2030," said Sebastien Remy, head of Alternative Fuels Research Programs for Airbus.

JetBlue's fleet of Airbus A320 are entirely powered by IAE V2500 engines.

Filed on location at the Airbus Technical Press Briefing

Toulouse -- Airbus announced it intended to test an electric taxi system for A320 family aircraft.

The system, which would see electrical motors installed in the wheels, would power the narrowbody aircraft to the take off area to significantly reduce the amount of fuel burned during the taxi phase of the flight.

"We are always looking to save as much fuel as possible," said A320 Family Program Executive Vice President Alain Flourens.

UPDATE: During the initial tests, which are slated to take place before year's end, the motors will be powered by the auxiliary power unit in the tail of the aircraft. Flourens added that any increase in weight due to the addition of the motors on the aircraft landing gear would be offset by the expected overall fuel savings of the system.

Posted on location at the Airbus Technical Press Briefing


Airbus Flightline
Originally uploaded by flightblogger
Note the vintage A300B on the left and the line up of A330/A340 for
Finnair, QANTAS, Kingfisher and Jet Airways.

At Work in Toulouse
Originally uploaded by flightblogger
Airbus COO John Leahy briefs the press on the market as the company
sees it.

More to follow.

Just broke on the Air Transport Intelligence News Wire:

Airbus confirms new A380 delays
Nicholas Ionides, - (13 May 08 13:43 GMT)

Airbus has confirmed a new round of delays to the A380 programme
that will affect deliveries at least this year and next year.

The manufacturer says in a statement that it has "completed
the A380 programme review and is now informing customers about
changes to its delivery schedule".

It says it now plans for 12 deliveries this year, rather than
13 as previously expected, and 21 next year, instead of 25.

"Details about the new plan and the further ramp-up and
delivery slots in 2010 and the following years will be discussed
with customers in the coming weeks," it adds.

"The results of this review do not, at this stage, cover the
financial impact. The extent of the additional costs will be
influenced by the actual production and delivery scenario.
This will follow discussions with the customers and a more
precise evaluation of the implications of the new delivery
schedule for 2010 deliveries and beyond."

CONTINUED

An American in Paris Edition

This long overdue update covers the last two months of A380 production. The update covers a lot of ground including two deliveries, many new first flights and several new convoys of structural sections in Toulouse. As always, these updates depend on input and information from you. If I've missed anything here or anything incorrect here please let me know.

The A380 production has a large question mark hanging over it currently as the delivery schedule for 2009 is being reviewed by Airbus. Once this new schedule is announced, it will provide a good guide for watching the production process unfold.

The A380 production updates have been more infrequent with the quickening pace of production, as well as the large volume of information to manage. Between updates, which should be monthly now (or close to), the wikipedia user generated production list is a good interim resource, though should never be taken as 100% fact, just a good framework to work from.

MSN025_sm.jpg
Image Credit David Barrie

DELIVERIES

MSN006 - Singapore Airlines - 9V-SKC
9V-SKC was delivered to SIA on March 11, 2008. The 3rd A380 delivered allowed Singapore AIrlines to begin its second service from Singapore to London.

MSN008 - Singapore Airlines - 9V-SKD
Airbus delivered its 4th A380 on April 26, 2008. 9V-SKD will be used between Tokyo and Singapore later this month.

FLIGHT TESTING

MSN011 - Emirates - D-AXAA - A6-EDA
Emirates first A380 was unveiled in full colors on April 3, 2008. The registration was changed from French F-WWSH to German D-AXAA while in Hamburg for interior fitting. The aircraft will be delivered with 489 seats on board.

MSN012 - Singapore Airlines - F-WWSI - 9V-SKF
SIA's 6th A380 flew for the first time on February 20, 2008. It departed TLS for XFW on February 22, 2008.

MSN013 - Emirates - F-WWSJ - A6-EDB
F-WWSJ, the 2nd A380 for Emirates, conducted its first taxi tests on March 31, 2008, followed by its first flight April 2 and ferry flight to XFW on April 4. Spotters remarked that it was the first time an A380 had completed its first engine run, rejected take off test, first flight and ferry flight all in a Monday-Friday span.

MSN014 - QANTAS - F-WWSK - VH-OQA
The first QANTAS A380 has completed cabin outfitting and will be moved to the paint shop to receive full the airlines new colors later this month in Hamburg.

PRODUCTION UPDATE CONTINUED BELOW

One programming note from your friendly local FlightBlogger.

I'll be travelling for the next two weeks to spend some quality time with the world's biggest aircraft manufacturers.

Week one will be spent in Paris/Toulouse at Airbus for a technical briefing on A350, et al.

Week two will take me to Seattle/Everett at Boeing. Should be a great chance to get an up-close look at the goings on inside 40-26.

Much more to come.

Point of irony: I'm flying a 777 to Airbus and an A320 to Boeing.

Off to Dulles!

FlightBlogger Feature Part IV of IV. All images are copyright of FlightBlogger unless otherwise specified.

Read Part I - Ground School

Read Part II - To The Sky
Read Part III - Go-Arounds and Wildfires


ATIS1_sm.jpg

I returned to the flight deck about ten minutes after our final go around at Roanoke and I climbed into the jump seat behind Horne and Weight. We had reached our cruising altitude of 21000 feet and 300 knots and were heading direct to intersection FINKS, which is part of the SHNON TWO arrival into Dulles.

Because of the short duration of the flight home, we had already begun planning our arrival. Horne and Weight received the ATIS (Automated Terminal Information Service) which details the current status of the airport including active runways, weather conditions and any other notable information.

Flightglobal.com reported this morning that new renderings of the Airbus A350 illustrate the new look of the nose with 6 windows similar to that of the A380.

A closer look at the images also reveals several major changes to the wing design. The new wings show the winglets with an increased upward bend. In addition, the almost bare wing that marked the original XWB design now has three large flap fairings. The wing dimensions have appeared to change as well. The new wing looks as though it features slightly less sweep.

Judge for yourself:

Original Wing
qrwing_sm.jpg

Revised Wing
ekwing_sm.jpg

ekwing2_sm.jpg

ekwing3_sm.jpg
Images Courtesy Airbus and Emirates

I authored this week's cover story for Flight International to look back on the turbulent last year of the Boeing 787 Dreamliner program. Boeing is about to cross the one year mark since the beginning of final assembly operations for Dreamliner One and the story is one of successes and struggles. It is a comprehensive look at what went wrong, and right, for the 787 Dreamliner program.

One year on: the story of the 787

Sidebar Stories
Rude awakening for dream factories
787 centre wing box redesign buckles schedule


Excerpt from One year on: the story of the 787:

The globalised world in which the 787 was to be born was flat. However, Boeing has found that the edges of that globe are still quite rough. The same forces that enabled the 787 to be built on a global scale, seamless telecommunications and advanced computer- aided design, could not replace oversight and on-the-ground experience.

What fundamentally set the Dreamliner apart even before it made its public debut in Seattle, was that it was instrumental in the cultural transformation of one of the USA's corporate standard-bearers for innovation on two distinct levels.

The first defines the challenges of designing and manufacturing new commercial aircraft in the 21st century economy. At the core of this challenge is what it means to be an aircraft manufacturer. With ever-rising labour costs driven by increasing healthcare and pension obligations, Boeing looked towards foreign and domestic supplier partners from around the world to share the burden of risk and cost to bring the 787 to fruition.

The balance between using expensive yet seasoned in-house staff or less-expensive labour at well-established suppliers and newly established "greenfield" sites is, in essence, the new existential equation of the global economy that must be balanced in the development of new commercial aircraft.

On the one hand, an airframer cannot neglect its native experience built through years of developing aircraft, and on the other, the cost of developing the aircraft cannot become so prohibitively high that the break-even point for a commercial aircraft programme does not justify its undertaking.

Boeing believed the solution to this equation lay in the most complex global supply chain in the history of manufacturing. Dozens of suppliers and a small fleet of modified 747-400s support a massive global logistical operation.

In its first year of building 787s, Boeing has found that balance tilted away from it. The company has been bitterly disappointed by the performance of its supply chain. Now it is seeking to rebalance that equation, regaining oversight and control as it works to assemble flight-test aircraft.

The second change was more subtle. Boeing's commercial aircraft division at its heart was a business-to-business operation, providing a product to the airlines that, in turn, serves the travelling public. The approach Boeing took for the 787 was, for the first time, to market the Dreamliner as a consumer's aircraft with unique features such as mood lighting, higher cabin pressurisation and a host of passenger experience-enhancing options for airlines to select. The experience of flying was just as important a marketing tool to the airlines as the economics of flying.

See The Complete Article

Within the last week, airlines and other media reports have begun to discuss further delivery delays for customers of the Boeing 787 and Airbus A380.

German publication Die Welt (German, English) reported that airlines are expecting delays of 27 months in deliveries for Boeing's 787. The report cited Air Europe, Gulf Air, Vietnam Airlines and British Airways as the impacted airlines who are expected to take delivery around 2012.

Boeing has denied any change to the delivery schedule.

"There has been no change since our announcement in April," said spokeswoman Yvonne Leach.

Monarch, Royal Jordanian and LAN ordered 787s in August 2006, December 2006 an November 2007 respectively. All have voiced concern that deliveries would be delayed between 24 to 30 months. Monarch and Royal Jordanian were expected to received their first Dreamliners in 2010 and LAN in 2011.

The first delivery of the 787-9, which LAN has ordered, has already been delayed to 2012 following Boeing's most recent schedule revision on April 9.

It is likely that the 17 month delay for initial deliveries to 787 launch customers like ANA, QANTAS, Chinese carriers, Northwest, Ethiopian, Air Canada and Air India plus a scaled back production ramp up has resulted in a further stretch of the delivery schedule. The original delivery scheduled had 109 787s being delivered by the close of 2009, Boeing now forecasts just 25.

For Airbus, a German magazine WirtschaftsWoche has reported that the European airframer would be delay A380 deliveries scheduled for 2009 and that customers have been informed of the change.

Airbus' largest A380 customer, Dubai based Emirates Airlines, has said any additional delay would cause an "acute problem" for near term expansion plans.

The existing production plan calls for 13 A380 deliveries for 2008, followed by 25 in 2009. Output is expected to peak from 2010 on at a rate of 45 per year.

Earlier this week, Airbus Chief Executive Tom Enders was reported to have said he is "conducting a major review" of this delivery plan. Airbus has delivered three A380-800 superjumbo aircraft to launch customer Singapore Airlines this year, for a total of four delivered.

Image Credits Boeing, Airbus

Every once in a while, I like to go wading in the "Radical New Aircraft Design" bin that is the United States Patent and Trademark Office. Occasionally I come out with something written in patent speak that only a rocket scientist can decipher and I just stare blankly at, however, this time I came out with a real gem.

I give you Patent Number 20080099633, which was published yesterday, called Aircraft airframe architectures, a wholly innocuous title. An engineer at Pratt & Whitney came up with a radical new design to improve the fuel efficiency of a shorthaul aircraft. Rather than have two engines, the design calls for a "single gas generator core including a forward compressor driven by a rearward turbine about a core axis and configured to remotely drive multiple bladed propulsion elements."

Now in English. What the designer describes here is one main gas core mounted in the tail of the aircraft that drives two fans or turboprops which are mounted to the sides of the aft fuselage.

The benefits :
-Improves fuel efficiency by adding a gearbox to the core which optimizes the speed of the core and fans.
-Improves fuel efficiency further by providing a significantly higher bypass ratio. That is to say the ratio of air that passes through the fans is significantly greater than the air that goes through the engine's core. Having two fans and a single core the thrust generated from the fans improves fuel burn.
-Reduces noise by evening the gases exiting the rear nozzle.
-There is also additional fuel and weight savings by only having a "single gas generator core" that drives the fans.

I put together a rendering of how the engines are mounted on the rear fuselage of an aircraft, based off of the diagrams enclosed in the patent application.

singlecoretwinfan_sm.jpg

Boeing began final assembly on Dreamliner Three (ZA003), the fifth 787 and the 3rd for flight test program. The aircraft, when painted, will wear the colors of Northwest Airlines. The rudder, which has been mated to the vertical tail, has already been painted red. Images of assembly are available on Randy Tinseth's blog and if you look closely at the first image you can spot the red rudder.

Here's a visual update on the 787 assembly line.
assemblystatus050108_sm.jpg
Original Image Courtesy of Boeing
Created by FlightBlogger to reflect current status

See previous assembly status from April 9, 2009

Boeing underscored the significant improvement in the condition of ZA003:

"We are receiving assemblies that are much more complete," said Jack Jones, vice president of 787 Final Assembly and Change Incorporation. Jones replaces Steve Westby, who retired from Boeing yesterday after a 31-year career. "The second flight-test airplane had a 50 percent reduction in the amount of incomplete work as compared to the first airplane. 'Traveled work' on this airplane is 65 percent less than on the first.

Program sources familiar with the status of assembly tell FlightBlogger that the level of completion has enabled assembly to progress as the fastest pace yet. Major systems, including the ram air turbine, arrived already installed in the center fuselage. In addition, the wings have already received their outboard flaps, most spoilers panels and both ailerons. All of which were installed within just days of their arrival from Japan.

787-ZA003_ip_B.jpg
Image Credit Boeing

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