Bombardier CSeries

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CSeries Takes Off Without Firm Order

Bombardier’s decision to finally take the plunge and launch the CSeries created a big splash at the show, but some in the industry were left wondering whether the Canadian manufacturer is swimming in synchrony with its potential airline customers.

Launching the programme on the back of a sole “letter of interest” from Lufthansa raised eyebrows. But the willingness of the German flag carrier’s fleet supremo Nico Buchholz to join in the party at Farnborough implied that the firming up of the carrier’s commitment for up to 60 aircraft should be a formality.

cseries

“We’ve gone through many details of what could represent a purchase agreement, and once we have finished that, and that shouldn’t take too much time, we will sign the definitive agreement,” says Buchholz.

On the surface Bombardier seems to have a sound strategy: Airbus and Boeing are holding off pushing the button on replacing their respective A320 and 737 families, while North American carriers are furiously stripping out capacity and could see the smaller, Pratt & Whitney PW1000G geared turbofan-powered CSeries models as highly attractive alternatives to fuel-guzzlers such as the Boeing MD-80.

But in the run-up to the launch, Bombardier had talked of a requirement for firm orders for 50-100 aircraft, from more than one customer. “We’re very confident that we have enough advanced discussions in place with customers to make this decision,” says Bombardier chief executive Pierre Beaudoin.

Commercial aircraft president Gary Scott adds that the manufacturer “continues to talk to many customers”, although so far only International Lease Finance and Qatar Airways have expressed interest publicly.

A mischievous John Leahy, Airbus chief operating officer customers, could not resist the opportunity at the show to describe Bombardier’s CSeries move as “very courageous. We have never seen a manufacturer launch an aircraft without a firm order. We wish them luck.”

Boeing Commercial Airplanes chief executive Scott Carson was also dismissive, characterising Bombardier’s CSeries launch as a “bold move”.

Carson adds that with oil prices hovering at record levels, Boeing is in fact looking at a small up-gauge in its products, equivalent to 10-15 seats, for customers looking to capitalise on the economics of larger aircraft.

Bombardier’s Scott says that with the CSeries the company is addressing a sector of the market Airbus and Boeing “have long ignored”. The 50-seats-and-above market could be worth $2.8 trillion over next 20 years, and “there’s just a lousy half a trillion or so of that below 150 seats”, says a tongue-in-cheek Scott.

lufthansa - bombardier cseries signing
 © Billypix

“We have an optimised solution for the 100- to 149-seat market. No other airframe manufacturer has that today,” he adds.

On possible moves by Embraer, or indeed Airbus and Boeing, to bring new products to the 100- to 150-seat market, Scott says that the manufacturer is ready for a fight.

“Our business case assumes very tough competition. We had to prove to ourselves and to our board that we had a product to carry the day, given all the potential moves by competitors.

“The Embraer 190/195 product line is still relatively young and I’m sure they need to continue with that family for a while. Would they have a larger family downstream? You have to ask them,” says Scott.

Embraer executive vice-president airline market Mauro Kern says the Brazilian manufacturer will not be panicked into making “any immediate reaction” to the CSeries, the 110-seat version of which he predicts will be “some 5t heavier than the E-195”.

Kern says: “We are working very closely with the three engine manufacturers so that in the mid-term we’ll be able to make a structured decision about the next-generation family of airplanes. We will not make any irrational decision by simply reacting to the competitor at this point.

“The CSeries will be in the market by 2013-14, and we feel that in these hard times that [airlines] are facing right now we can offer a very good solution with the E-Jets,” he adds.

cseries cabin 
 © Bombardier

“In this timeframe – five to six years – the normal improvement chain of the E-190/195 will lead us to an as-competitive or more-competitive product by that time. We have announced a 3% improvement in fuel burn right after programme launch. We’ll continue working on this aircraft so we don’t see as of today the CSeries as a direct threat.”

Having launched the initial CSeries 110 and 130 models, Bombardier says it is in no hurry to look at the possible introduction of larger variants.

“Right now we’re focused on building two airplanes and getting two planes into service on time,” says Benjamin Boehm, CSeries programme management director.

“We have our hands full. Building a family of airplanes itself is a challenge because you have to be careful that you’re not spreading yourself too thin, because then you end up having exactly the same problem that Boeing and Airbus have, where you’re building shrinks of shrinks and stretches of stretches.

“Our focus right now is really a design point that optimises slightly more towards the 110-seat area than the 140-seat area.”

The CSeries’ PW1524G engine is due to have its first run in the first quarter of 2010 and be certificated by the end of 2011, ahead of the aircraft’s first flight in 2012 and entry into service in 2013.

“We’ve done a very, very thorough investigation into the geared turbofan and we are absolutely satisfied that [P&W] are going to build and deliver what’s advertised,” says Scott.

cseries partners and structure breakdown

Investment To Be Split Between Governments And Industry

The $2.6 billion needed to develop the CSeries will come in roughly equal shares from Bombardier, principal suppliers and the Canadian and UK governments. Ottawa is providing loans worth $350 million, while $118 million will come from Quebec and £155 million ($310 million) from the UK and Northern Ireland.

"We're confident that what we've put in place with the Northern Ireland and UK governments is WTO compliant, and it will need to be approved by the European Commission," says Bombardier chief executive Pierre Beaudoin.

Around two-thirds of CSeries production work is being farmed out to risk-sharing partners and suppliers, but final assembly will be performed at Bombardier's Mirabel, Montreal factory.

"Bombardier is doing the design and integration work and two of our sites are contributing some of the manufacturing, those being Saint Laurent and Belfast," says CSeries programme management director Benjamin Boehm. "But the majority of the rest of the airplane is external partners.

"When you look at it from the bill of materials of the airplane, definitely over 60% of it - probably much higher than that even - is not within Bombardier."

The wings will be developed and manufactured by Bombardier in Belfast, while the aft-fuselage and cockpit section will be produced in Saint Laurent.

Shenyang Aircraft, part of China Aviation Industry 1, is taking responsibility for the centre fuselage, centre wing box and doors for CSeries, while C&D Zodiac has the cabin, Rockwell Collins the avionics, Parker Hannifin the fuel and hydraulics systems and Liebherr-Aerospace Toulouse the air management system.

Lufthansa To Be Among First To Fly

Lufthansa, which already operates a large fleet of CRJs and Q400s, will not be the launch operator for the CSeries, but "will be among the first operators", says Nico Buchholz, Lufthansa senior vice-president corporate fleet.

lufthansa cseries
 © Bombardier/Tim Bicheno-Brown

It will probably use the five-abreast-cabin CSeries, which carries a sticker price of $46.7 million, to replace 60 BAe146/BAE Systems Avro RJ85/100 regional jets in service with the Lufthansa group, as well as providing for growth. Buchholz says it is too early to say where the CSeries will deployed, although the type could debut in the colours of its Swiss subsidiary.

"We will use it the market segment which has demand for that size category," says Buchholz. Talking about 2013 onwards, it's very difficult to be more specific than that."

A decision on the split between the CSeries 110 and 130 models will be taken "a little bit closer to the delivery dates", he adds.

Asked whether the German airline had concerns about the reliability and support costs of the CSeries' Pratt & Whitney PW1000G geared turbofan, Buchholz says Lufthansa has "looked into the geared turbofan in detail, and we feel quite comfortable with the concept. We have a good understanding of the engine, which leads us to believe that we will meet our maintenance cost targets."

Lufthansa last year ordered 30 Embraer 190s for delivery from 2009, and Buchholz says he expects more to be purchased despite the CSeries commitment. "They complement each other - it's not really either/or," he says.