US regulators are “recommending” operators of the Boeing 737-900ER to “visually inspect” their mid-exit door plugs, which have the same design as those found on the newer Max 9. 

The Federal Aviation Administration (FAA) on 21 January urged the inspections “as an added layer of safety”, and comes amid an ongoing grounding of over 170 Max 9s after a door plug blow-out involving an Alaska Airlines aircraft. 

Delta 737-900ER

Source: Wikimedia Commons

Delta Airlines is a major operator of the 737-900ER

The agency notes that while the -900ER is not part of the Max family, they have “the same door plug design”. 

It adds that some operators have already begun -900ER inspections during maintenance and “have noted findings with bolts” of the door plug. However, the FAA does not provide further details. 

In early January, a plugged mid-cabin door blew out from the Alaska Airlines Max 9 as it climbed out of Portland, Oregon. The FAA then issued an emergency airworthiness directive grounding 737 Max 9s, pending inspections. The order affects 171 jets globally, the agency added.

Boeing is facing fresh scrutiny from regulators, investigators and lawmakers following the incident, with the FAA evaluating the airframer’s “alleged non-compliance” with regulations related to inspection and testing of new aircraft. 

According to Cirium fleets data, there are 490 in-service -900ERs, with major operators including Delta Airlines, Alaska Airlines and United Airlines.

However, not all -900ERs are fitted with door plugs: if the jet is in a higher-density configuration, the door plug is instead replaced with an emergency exit.